課程資訊
課程名稱
材料製程一
MATERIALS PROCESSING(I) 
開課學期
98-2 
授課對象
工學院  材料科學與工程學系  
授課教師
謝宗霖 
課號
MSE2008 
課程識別碼
507 20300 
班次
 
學分
全/半年
半年 
必/選修
必帶 
上課時間
星期四5,6,7(12:20~15:10) 
上課地點
綜201 
備註
總人數上限:60人 
 
課程簡介影片
 
核心能力關聯
核心能力與課程規劃關聯圖
課程大綱
為確保您我的權利,請尊重智慧財產權及不得非法影印
課程概述

This course is to provide a guide to anyone interested in the production of metals and ceramics from ore concentrates and raw materials. In this course, individual stages in the extraction, refining, and synthesis processes will be examined from the viewpoints of thermodynamics, kinetics and phase equilibriums and transformations; alternate production routes will be compared and contrasted. The main microstructural features of metals and ceramics will be outlined, and show how to process or treat them to get the structures (really, in the end, the properties) that you want. It is expected that upon completion of this course, the student will be able to understand the means by which raw materials can be converted to materials of engineering importance. 

課程目標
Part 1: Introduction
1.1 The Importance of Materials
1.2 Mining
1.3 Mineral Processing
Part 2: Chemical Thermodynamics
2.1 Reversible Changes vs. Irreversible Changes
2.2 Entropy
2.3 Gibbs Free Energy of A System (or State)
2.4 Equilibrium
2.5 Significance of Ellingham Diagrams
2.6 Predominance (Pourbaix) Diagrams
2.7 Physical Equilibria
Part 3: Reaction Kinetics
3.1 Homogeneous and Heterogeneous Reactions
3.2 Rate Equations
3.3 Temperature Effects
3.4 Mass Transport and Heterogeneous Reactions
3.5 Case of the Disappearing Solid
3.6 Case of the Shrinking Core
3.7 Other Remarks
Part 4: Powders and Particles
4.1 Types of Particles
4.2 Characterisation of Particles
4.3 Characterisation of Agglomerates and Compacts
Part 5: Surfaces and Colloids
5.1 Surface Structure
5.2 Colloid Interactions
Part 6: Fundamentals of Mass Transport
6.1 Transport of Matter
6.2 More Precise View of Diffusion in Solids
Part 7: Kinetics of Phase Changes and Sintering
7.1 Nucleation and Growth
7.2 Sintering: An Introduction
Part 8: High-Temperature Processes for the Production of Metals and Glass
8.1 Thermodynamic Considerations
8.2 Kinetic Considerations and Selectivity
8.3 Roasting (Oxidation of Sulfides to Oxides)
8.4 Reduction of Oxides
8.5 Smelting and Converting of Sulfides
8.6 Steelmaking: Preliminary Refining Technologies
8.7 Glassmaking
Part 9: Hydrometallurgy and Electrometallurgy
9.1 Leaching
9.2 Solution Purification
9.3 Electrometallurgy
Part 10: Refining and Alloying of Metals
10.1 Degassing of Molten Metals
10.2 Removal of Dissolved Impurities by Reaction
Part 11: Production of Powders
11.1 Mechanical Methods for Powder Production
11.2 Production of Powders from Solutions
11.3 Prod. of Powders by Solid-Solid and Gas-Solid Reactions
Part 12: Powder Compaction
12.1 Packing of Particles
12.2 Powder Compaction
12.3 Die Compaction
12.4 Isostatic Compaction
12.5 Casting method – Slip Casting
12.6 Casting method – Tape Casting
12.7 Extrusion Methods
Part 13: Sintering of Powder Compacts
13.1 Thermodynamics of Sintering
13.2 Mechanisms of Sintering
13.3 Three Stages of Sintering
13.4 Empirical Modelling of Sintering
Part 14: Advanced Materials and Processes
14.1 Rapid Solidification
14.2 Production of Silicon
14.3 Zone Refining
14.4 Chemical Vapour Deposition (CVD)
14.5 Preparation of Composites from Liquid Metals
 
課程要求
The primary source of material will come from the lecture notes. No one textbook covers all of the material covered in the course. The course material draws from several textbooks (some are available in the library); these textbooks are listed below. We will use partially-completed lecture notes as a tool for covering the topics in lectures – there are numerous blank spaces for students to fill in as we go over the material, and to take their own additional notes. The lecture notes and any other supplementary reading documents will be available on the departmental website the day before each class. It is students’ responsibility to download and print out the notes to bring to the class. 
預期每週課後學習時數
 
Office Hours
 
參考書目
1. Evans, J.W. and De Jonghe, L.C. The Production of Inorganic Materials. Prentice Hall, 1991.
2. Hayes, P.C. Process Principles in Minerals and Materials Production. Hayes Publishing Co., 1993.
3. Ashby, M.F. and Jones, D.R.H. Engineering Materials 2 – An Introduction to Microstructures, Processing and Design. Oxford: Butterworth Heinemann, 1998.
4. Groover, M.P. Fundamentals of Modern Manufacturing: Materials, Processes, and Systems (3rd Edition). Wiley, 2007.
5. Your 2nd year thermodynamics textbook(s)!
 
指定閱讀
 
評量方式
(僅供參考)
   
課程進度
週次
日期
單元主題
無資料