課程資訊
課程名稱
高科技廠房設施營建
High Tech Facility Construction Management 
開課學期
102-2 
授課對象
工學院  電腦輔助工程組  
授課教師
張陸滿 
課號
CIE7139 
課程識別碼
521 M7270 
班次
 
學分
全/半年
半年 
必/選修
選修 
上課時間
星期二A,B,C(18:25~21:05) 
上課地點
土研402 
備註
上課時間:18:30-21:30。
限學士班三年級以上
總人數上限:60人 
Ceiba 課程網頁
http://ceiba.ntu.edu.tw/1022CIE7139_M7270 
課程簡介影片
 
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課程概述

Purpose: The purpose of this course is to provide basic knowledge needed for managing high-tech facility constructed project. High-Tech includes, not limited to, the advanced technologies applied in the fields of microelectronics, optoelectronics, precision equipment, telecommunication, nanotech, pharmaceutics, biotech, medical devices, animal experiment, and Aerospace. The construction processes undertaken in high-tech manufacturing plants require special clean-build protocols with extremely tight schedule, stringent quality and safety control as well as effective communication for integrating all the participants.

The focus of this course is on managing high-tech plant construction and engineering its facilities for life-cycle operation. Students will gain methodologies needed to meet ever-changing challenge of delivering an ultra pure and fast moving semiconductor and related Fabs such as wafer, LED, TFT, and/or Photovoltaic. Moreover, this course will strengthen student’s understanding and background in managing high-tech fab engineering project and integrating its interdisciplinary nature.
 

課程目標
The course will enable the students to:
1. Differentiate the typical processes in IC, Photovoltaic and
Bio-medical Fabs.
2. Explore Facility Information Modeling (FIM)
3. Construction Management for Hightech Fab Sub-& Super structure
4. Use the basic theories and principles to control Fab Design/Build schedule, perform cost-time trade off and Risk Management.
5. Study High-purity & Specialty Systems Construction.
6. Measure and verify cleanroom.
7. Establish clean-build protocols for constructing and renovating the clean room and other high-tech facilities.
8. Address the issues in automatically integrating the emergency, safety, and security systems.
9. Link to the information sources for further studies in nano/micro fabrication and research
課程要求
: This course is intended to offer to both graduate students and undergraduate seniors. Students in engineering, science, pharmacy, and life science will be exposed to fundamental theories and their applications in build/certify/manage of the high tech manufacturing plants. Academic faculty will teach basic theories and principles. Professional industrial experts will be invited to cover the application of theories and principles in the real world practices. The contents will include lectures, home works, a semester team project with an oral presentation and a written report, and a final examination. Field trips to visit high-tech plants and research labs, and cleanrooms will be arranged.

Moreover, laboratory experiments will be required to enable students to have hands-on experiences on cleanroom testing. And a short supplemental course by applying TSMC’s 5D CAD to project management will be provided on a volunteer base. And the supplemental course will be examined and certified by TSMC New Fab Engineering Division.
There will be approximate 5~8 home works in spring 2014. Homework counts 20% of “Total Grade.” Students will have to preview class reading assignments. The homework is to answer the questions derived from the reading assignments, lectures, lab experiments, cleanroom tour, or field trips.
There is one (1) group term project. The group term project should be the area of high-tech facility and construction management related. The term project tests the student's understanding of the principal concepts covered in the course within the context of a comprehensive “real-world” problem. It also provides an opportunity to develop skills for working in a project team context and communication skills. The term project counts 50% of the final grade. Off-campus students are encouraged to form a virtual group working on job-related topics through internet and/or other means.


A Final Exam is required on June 17, 2014. The Final Exam will be comprehensive and counted as 15% of “Total Grade.” One individual Lecture Notes-taking (Illustrative Essay) will be 7% , Group Field Trip Reports (3%) and another 10% is for class participation.

預期每週課後學習時數
 
Office Hours
另約時間 
指定閱讀
1. Whyte, W., Cleanroom Technology, John Wiley, New York 2001
2. Whyte, W., Cleanroom Design, John Wiley, 2nd ed., New York 1999
 
參考書目
1. Chang, C.Y., and Sze, S.M., ULSI Technology, McGraw-Hill Company, Inc., International Edition, 1996, New York.
2. Clifford J. Schexnayder and Richard E. Mayo, Construction Management Fundamentals, McGraw-Hill, New York, 2003, International Edition
3. International Organization for Standards, ISO Standard 14644-4, part 4: Design, Construction, Start up, Geneva, Switzerland, 1999.
5. Lurgi, S., Xu, J., and Zaslavsky, A., Future Trends in Microelectronics, Wiley, N.Y, 1999.
6. Nishi, Y., Doering, K., and Wooldridge, T., Handbook of Semiconductor Manufacturing Technology, Marcel Dekker, New York, 2000.
7. Oberlender, G. D. Project Management for Engineering and Construction, 2nd Edition, McGraw-Hill, 2000.
8. Project Management Institute (PMI), “A Guide to the Project Management Body of Knowledge,” Newtown Square, PA, USA, 2004.
9. Van Zant, Peter, Microchip Fabrication: A Practical Guide to Semiconductor Processing, 4th ed., McGraw-Hill, New York, 2000.
10. 半導體製造技術,Quirk Serda 著,羅文雄、蔡榮輝 譯 ,滄海(2003)
11. 半導體奈米技術,龍文安 著,五南(2006)
12. 高科技廠務,顏登通,全華科技(2008
 
評量方式
(僅供參考)
   
課程進度
週次
日期
單元主題
第1週
2/18  Course Introduction and Fundamentals of Nano-Scale Integrated Circuit Manufacturing Processes (CMOS, FinFET, 3DIC),  
第2週
2/25  Overview of Nano-Fab Construction Management and Milestones
Construction Protocols and IEST/ISO Construction Bases
 
第3週
3/04  Project Delivery Methods, DB/BOT, Prequalification, Objective Evaluation Matrix 
第4週
3/11  Fundamentals of CPM Scheduling & Floats
Integration Time with Cost and Methods of Shortening Project Duration
 
第5週
3/18  Construction Productivity and Continuing Improvement 
第6週
3/25  Construction Safety and Quality Management Program 
第7週
4/01  Construction Management for Substructure 
第8週
4/08  Construction Management for Superstructure 
第9週
4/15  No Mid-term Exam, Field Trips on 4/19, 4/20 & 5/24
Field Trips-
4/19: TSMC Fab Construction, NPC and U+Y Tainan Manufacturing Facilities (MEP Pre-fabrication).
4/19 Night: Stay in ITRI Southern campus.
4/20: ITRI Mid-Taiwan Campuses for Intelligent Monitoring of
High-Tech Facility. 
第10週
4/22  Construction of Automated Material Handling System,
High Performance Metrology Areas and Construction of Control Center. 
第11週
4/29  Cleanroom Construction Methods and Management 
第12週
5/06  MEP Systems and Construction Methods  
第13週
5/13  High-purity System Construction (Ultra-pure water, Bulk gas plant)  
第14週
5/20  Specialty System Construction (Process gases and chemicals)
Field trips on 5/24 to Air Liquide Taichung Technology and Manufacturing Center (High-purity and specialty system pre-fabrication) 
第15週
5/27  Program Evaluation Review Technique (PERT) and
Facility Information Modeling (FIM), Principle and Application 
第16週
6/03  4D Scheduling, Activity Prioritization and Project Expedition 
第17週
6/10  Group Final Term Project Presentation 
第18週
6/17  Final Exam